Tuesday, April 1, 2025

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Custom Titanium Zoomie Headers

Custom Titanium Zoomie Headers

Made to order custom Titanium Zoomie Headers. Looking to drop some serious weight without compromising performance? There is no better alternative than our extreme lightweight titanium zoomie headers. Hand crafted from Commercially Pure Titanium, mandrel bent and purge-TIG welded. Each system is carefully spec’d to ensure performance is maintained or improved from your supplied existing headers. We take great care in improving strength and durability in these titanium headers, and we typically add no less than 16 gussets or doubler plates per header.

The header flanges are custom designed and CNC machined from pure titanium billet plate, and machined to a perfect fit.

We CNC mandrel bend all the tubes on these titanium zoomie headers, minimizing weld seams, and improving overall durability.
Each system comes standard with 1 support bracket, hand-fit notched brackets on the tips, flange gussets, floating bracket sleeves, and doublers on the zoomie tips.

Each system comes with optional features such as EGT sensor bungs, O2 sensor bungs, and O2 sniffer kits.

We will use your existing zoomie headers, whether stainless or mild steel, and create an exact replica in pure lightweight titanium.

Each system will boast at least 40% in weight reduction, and comes with a fitment guaranteed to match or improve your previous set.

We will also keep your design on file if you ever wish to add a second or third set to your header rotation, leading to shorter lead times and unbeatable service.

Why choose titanium for your zoomie headers?

  • Weight of course!
    • Weight savings can make all the difference between winning and losing. Whether you’re able to shed weight on the car completely, or gain the freedom to move the weight around as you please, dropping 15-30 lbs of front end weight is a huge advantage when it comes to elite racing performance.
  • Personalized Systems
    • These titanium headers are not production built, batch made headers made to be ‘universal’. When it comes to elite performance, you need a header tailored to your exact build and exceed your expectations. Our titanium zoomie headers do just that. Since we work one on one with each of our customers, we learn exactly what you are looking for in your next header build, and we get to make quality fabrication decisions to ensure those needs are met. Whether it be adjustable zoomie tip angles, stepped tube sizing, or simply better fitment in the chassis, we can make all of that happen as you need it to.

Here at Stainless Headers Mfg. we are always pursuing the best quality products on the market. What makes us stand out from the competition is a dedication to manufacturing all of our products in-house with USA made materials.

First founded by Chris Stepp in 2007, Stainless Headers was based on an aerospace and mechanical footing; providing only the highest quality components and fabrication experience that had been garnered over decades of aviation experience and excellence. From our first system to the quintessential ‘Header Build Series’ videos; the company has always strived to provide quality service and parts to our customer.Through decades of experience and knowledge, we have been uniquely tooled to outperform the market from day 1. Since 2007 we have grown leaps and bounds to become a leader in the industry of high-end header and exhaust components. If you can imagine it, we can build it. We have some of the most skilled fabricators that are not afraid of a challenge. With an endless material capabilities list, including 304, 316, 321, 347 stainless steel, nickel-alloys such as 625 & 718 Inconel, 3000,4000,5000 and 6000 series aluminum, a wide array of Titanium, and a blend of experience of steels and steel alloys, including chromoly fabrication.  

Stainless Headers Mfg., Inc. is a leading manufacturer of high-end custom headers and header components, which are custom-built to meet each one of our customer’s individual needs. We offer a variety of materials, from 321 stainless and 304 stainless to mild steel. Custom header builders have come to know us as their primary source for high-end header components. Because we supply many aviation manufacturing facilities, our products and materials meet only the highest standards. Our merge collectors are hand-built, using time-tested craftsmanship. Our 321 stainless steel bends are mandrel-bent using the same techniques and care as mandrel bends used in the aerospace industry. Our 321 stainless steel header tubing is only Mil-T- 8808 Mil spec tubing. We also offer oval tubing and oval bends. You will find that our custom header mock-up kit is unique to the industry. This versatile header fabrication process enables us to build a set of custom headers for your specific application, without having the car in our shop. Because of our extensive tooling capabilities, we can fabricate virtually any collector-header combination you can imagine. Let us know how we can put our experience to work for you.

Gabe Balch
Gabe Balch
The automobile and its stories captivated him from birth and the freedom, expression, and personal bonds they enable continue to serve as inspiration. His inquisitive nature explores the how of the machines themselves, and the unique minds behind the creations. As a world traveler he longs for the open road, or better yet, the last signs of pavement.